Eveness, it may be just that your iron is getting too hot because the thermostat is not working. However, if the problem persists I would suggest that you go back to the basic method which we used before PnP. Previously we just printed on transparencies, as used for overhead projectors, and we got it from Ryman or other stationers.
Then iron onto the metal using medium heat and peel back while simultaneously sliding the iron aside. The toner should stay on the metal. If you still have bother, get a sheet printed at a print shop, as we all did originally.
We certainly did not find this method too challenging, although the transfer was less perfect. That is, sometimes small scraps of print came off with the film.
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