{"id":9695,"date":"2019-03-27T10:00:29","date_gmt":"2019-03-27T10:00:29","guid":{"rendered":"https:\/\/www.cooksongold.com\/blog\/?p=9695"},"modified":"2025-08-26T14:50:48","modified_gmt":"2025-08-26T13:50:48","slug":"how-to-cut-into-metal-a-guide","status":"publish","type":"post","link":"https:\/\/www.cooksongold.com\/blog\/learn\/how-to-cut-into-metal-a-guide\/","title":{"rendered":"How To Cut Into Metal \u2013 A Guide"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">Piercing, cutting and drilling sheet metal is an integral part of metalsmithing. It may seem daunting at first \u2013 something as simple as cutting a hole in <a href=\"https:\/\/www.cooksongold.com\/Sheet\/\">metal sheet<\/a> can seem like a tall order. However, once you get to know the tools (whatever your budget!) and how to use them, you can start cutting a hole in metal quickly and accurately.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In this guide, we\u2019ll show you how to drill through metal using different methods and a variety of tools, ranging from the basic hole punch, right through to the professional pendant motor.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"how-to-make-a-hole-in-metal-without-a-drill\"><strong>How To Make A Hole In Metal Without A Drill<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">If you\u2019re just starting out and your budget doesn\u2019t quite stretch to a specialist pendant drill just yet, don\u2019t worry. There are several tools you can pick up to punch holes in your sheet metal.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Alternatively, you might be experimenting with different methods to perfect your metalsmith craft. If you\u2019re wondering how to drill through metal without a drill as a new technique you want to master, read on.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"how-to-punch-holes-in-sheet-metal\"><strong>How to punch holes in sheet metal<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Wondering how to punch a hole in metal? When you\u2019re working with metal blanks and you need to create a hole to put a jump ring through or for decorative purposes, the one tool you can rely on are some <a href=\"https:\/\/www.cooksongold.com\/Metal-Stamping\/Impressart-Hole-Punch-Pliers-1.5mm-prcode-999-I121\">hole punch pliers<\/a>.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"225\" src=\"https:\/\/www.cooksongold.com\/blog\/wp-content\/uploads\/2021\/01\/999_I121_1_12-300x225-1.jpg\" alt=\"hole punches for sheet metal\" class=\"wp-image-15512\"\/><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">Hole punch pliers are easy to use. They feature a pin at the end of the pliers\u2019 jaws, and when force is applied to them you can punch a clean hole through your sheet metal.<\/p>\n\n\n\n<h4 class=\"wp-block-heading\" id=\"top-tips-when-punching-holes-in-sheet-metal\"><strong>Top tips when punching holes in sheet metal<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>To get the most accurate hole punch possible, mark up your sheet metal or pendant blank using a black marker. This will also help you measure accurate spacing between multiple holes if your design requires it.<\/li>\n\n\n\n<li>Want to ensure accuracy as you use your hole punches for sheet metal? Start by using a centre punch and hammer on a steel block to create a small dent where you\u2019ve previously marked your metal. This will leave you with a guide as to where to position your hole punch.<\/li>\n\n\n\n<li>Remember to punch the hole on the side of the sheet metal or blank that will face outwards. This will ensure that any sharp edges that are created will not be visible. The hole punches for sheet metal are quite accurate, so you should only need to file any sharp edges before moving onto buffing and polishing your design.<\/li>\n\n\n\n<li>Having trouble getting rid of tiny burrs on the inner edge of the hole that\u2019s been punched? Using a forward and twisting motion, file the inner edges of the hole using a round needle file.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"cutting-a-hole-in-metal-using-a-jeweller-s-saw\"><strong>Cutting a hole in metal using a jeweller&#8217;s saw<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Another method of cutting a hole in metal sheet is by using your&nbsp;<a href=\"https:\/\/www.cooksongold.com\/Jewellery-Tools\/-Range=Saw_Frames_%5E_Saw_Blades\/-Size=0\/-Type=0\/-Brand=0\/-Font=0\/&amp;prdsearch=y\">jeweller\u2019s saw<\/a>. This method is a proven way of piercing your metal to create intricate cut-out patterns in your metal sheet. It may seem complicated to produce cut-out patterns in a ring, for example, but once you\u2019ve got the basics of piercing and sawing perfected the possibilities are endless!<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"225\" src=\"https:\/\/www.cooksongold.com\/blog\/wp-content\/uploads\/2021\/01\/999_I121_1_12-300x225-1.jpg\" alt=\"\" class=\"wp-image-15512\"\/><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\"><strong><em>Note<\/em><\/strong><em>: It is not advised to use your jeweller\u2019s saw to create an accurate hole for jump rings. This is best left to hole punches or to pendant drills for a more accurate result.<\/em><\/p>\n\n\n\n<h4 class=\"wp-block-heading\" id=\"how-to-drill-through-metal\"><strong>How to drill through metal<\/strong><\/h4>\n\n\n\n<ul class=\"wp-block-list\">\n<li>What cut out pattern are you creating in your sheet metal? The best place to start for an accurate result is with a design laid out on paper. Make sure you\u2019re happy with the design on paper without making any marks on your sheet <\/li>\n<\/ul>\n\n\n\n<ul class=\"wp-block-list\">\n<li>What cut out pattern are you creating in your sheet metal? The best place to start for an accurate result is with a design laid out on paper. Make sure you\u2019re happy with the design on paper without making any marks on your sheet metal.<\/li>\n\n\n\n<li>Happy with your design? Now you can carefully lay it out on your sheet metal and fix it in place using double sided sticky tape.<\/li>\n\n\n\n<li>Now take one of your trusty centre hole punches for sheet metal, <a href=\"https:\/\/www.cooksongold.com\/Jewellery-Tools\/-Range=Hammers\/-Size=0\/-Type=Jobbing\/-Brand=0\/-Font=0\/&amp;prdsearch=y&amp;show=N\">jobbing hammer<\/a>, and <a href=\"https:\/\/www.cooksongold.com\/Jewellery-Tools\/-Range=Metal_Forming_Tools\/-Size=0\/-Type=Block\/-Brand=0\/-Font=0\/&amp;prdsearch=y&amp;show=N\">steel block<\/a>. Place your sheet metal on your steel block and position your punch at a central point in your cut-out design. Tap your hammer to leave an indentation on the sheet metal.<\/li>\n\n\n\n<li>Depending on the tools you have, you\u2019ll now need to punch or drill a hole where the indentation has been made to produce an accurate hole in your sheet metal.<\/li>\n\n\n\n<li>To start sawing your cut-out design, you\u2019ll need to take a saw blade and your saw frame. Place the blade into the end of the saw frame (closest to the handle) and tighten. Feed the other end of the saw blade through the hole you\u2019ve created in your sheet metal.<\/li>\n\n\n\n<li>Quick check: Have you attached the saw blade to the frame with the teeth of the blade running in the right direction? Carefully run your finger along the saw blade to check the teeth are running in a downward direction.<\/li>\n\n\n\n<li>Now you\u2019re ready to saw your intricate cut-out pattern! Start by running your blade in a slow upward motion. This will give you a nice starting point to start sawing in a downward motion, making sure your saw frame is parallel to your work bench.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"a-guide-to-drilling-holes-in-metal\"><strong>A guide to drilling holes in metal<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Want to upgrade your jewellery tool kit? To pierce sheet metal and create accurate holes with ease, you may want to invest in a drill. You can opt for a <a href=\"https:\/\/www.cooksongold.com\/Jewellery-Tools\/Dremel-3000-Rotary-Drill-Kit-With--15-Accessories-prcode-999-3321\">handheld rotary drill kit<\/a> \u2013 this is ideal when you\u2019re starting out and can be easily carried from one workbench to another. If you\u2019re looking for something with even more power, opt for a <a href=\"https:\/\/www.cooksongold.com\/Jewellery-Tools\/Foredom-Pendant-Motor-Sr-Jewellers-Kit-Quick-Release-System-prcode-999-FD02\">pendant drill<\/a> with accompanying mandrels.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"how-to-drill-a-hole-in-metal-with-a-rotary-drill-kit\"><strong>How to drill a hole in metal with a rotary drill kit<\/strong><\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>This process is just like piercing a hole in metal. You\u2019ll need to start by securing your metal sheet in place before you start drilling.<\/li>\n\n\n\n<li>Using a black marker pen, mark where you want to start drilling. You could also make a small dent using a hammer and centre punch \u2013 it\u2019s completely up to you.<\/li>\n\n\n\n<li>Ensure you\u2019ve secured the correct mandrel to your hand drill, and carefully start drilling through where you\u2019ve marked your metal sheet. You can try varying the pressure but make sure you don\u2019t put the metal under too much strain.<\/li>\n\n\n\n<li>Once you\u2019ve drilled the hole to your required size, you can carry on crafting your piece.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Handheld rotary drills are ideal if you\u2019re a beginner, as they can help ease you into drilling with a comfortable grip and full control. Once you build up the confidence to use larger, more powerful drills, you\u2019ll be able to create a bigger variety of jewellery pieces and add more skills to your arsenal.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"300\" height=\"225\" src=\"https:\/\/www.cooksongold.com\/blog\/wp-content\/uploads\/2021\/01\/971_151__2_12-300x225-1.jpg\" alt=\"\" class=\"wp-image-15513\"\/><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\"><em>Not sure which drill bits are best suited to your jewellery making project when using a rotary drill kit or pendant drill? Get started by taking a look at our <a href=\"https:\/\/www.cooksongold.com\/blog\/equipment-technique-focus\/your-guide-to-the-best-drill-bits-for-metal\">guide to the best drill bits for metal<\/a>.<\/em><\/p>\n\n\n\n<h3 class=\"wp-block-heading\" id=\"drilling-holes-in-metal-using-a-pendant-drill\"><strong>Drilling holes in metal using a pendant drill<\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Upgrading from handheld rotary drills? Pendant drills are designed for cutting, grinding, polishing and setting materials, enabling you to go further than simply drilling a hole in your metal.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Secure your metal and outline clearly where you want to start drilling your hole. It\u2019s important to get this right before you start drilling \u2013 unsecure metal could move under pressure of the mandrel and cause an accident.<\/li>\n\n\n\n<li>Secure the mandrel you want to use, and line it up with where you\u2019ve marked for drilling. If you\u2019re using the quick release pendant drill, you\u2019ll notice how its versatility permits you to switch between attachments easily. You may wish to attach it to a <a href=\"https:\/\/www.cooksongold.com\/Jewellery-Tools\/Pendant-Drill-Stand-prcode-999-AWM\">drill stand<\/a> for support, and you can either operate it using the foot pedal or by hand.<\/li>\n\n\n\n<li>Once you\u2019ve finished drilling, you could even cut around your metal and start polishing it using a <a href=\"https:\/\/www.cooksongold.com\/Jewellery-Tools\/Calico-Pendant-Wheel-prcode-999-ACP\">Calico pendant wheel<\/a> and some polishing compound. Get the finish you want for your next creative piece.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">So, there you have it \u2013 useful tips for cutting a hole in metal, and how to drill through metal using a variety of different jewellery tools and techniques. You don\u2019t have to stop at holes either \u2013 why not use your pendant drill to cut your metal silhouette and polish it afterwards? You could even use your handheld rotary drill kit to engrave a pendant for a personalised gift.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>Our top metal cutting tips<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Before you get started trying out these new methods with your sheet metal cutter, read through our top tips below.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>If the line you\u2019re sawing is not straight, try to move the piece of sheet metal you\u2019re working on and not the saw. By keeping the saw and your sawing motion in the same position, you will retain much more control.<\/li>\n\n\n\n<li>When sawing intricate lines, even the slightest turn of the blade can cause it to snap. Reduce the risk of snapping saw blades by using a\u00a0<a href=\"https:\/\/www.cooksongold.com\/Jewellery-Tools\/Burr-Life,-Cut-Lube-Lubricant-prcode-998-021&amp;query=blade%20lubricant&amp;channel=uk\">blade lubricant<\/a>.<\/li>\n\n\n\n<li>Apply only a small amount of pressure. A light hand will stop your blade from binding up in your sheet metal and going off course.<\/li>\n\n\n\n<li>Start out with\u00a0<a href=\"http:\/\/www.cooksongold.com\/Jewellery-Tools\/Vallorbe-Glardon-Saw-Blades-Grade--20-Bundle-12-prcode-972-060\">2\/0 jeweller\u2019s saw blades<\/a>. These blades are suitable for use with sheet metal ranging from a 0.6mm to a 0.8mm thickness.<\/li>\n\n\n\n<li>Pick up some finer blades when you want to tackle more intricate curved work. Use coarser blades for the best outcome when cutting straight lines.<\/li>\n\n\n\n<li>When starting out you may want to invest in an adjustable jeweller\u2019s saw frame, which can be re-inserted and re-used with an adjustable saw frame even when blades snap.<\/li>\n\n\n\n<li>A jeweller\u2019s saw frame is usually a \u2018U\u2019 shape and the height of the \u2018U\u2019 helps you cut further into the sheet metal you\u2019re working with. A 3-inch frame will be an ideal starting point for beginners.<\/li>\n\n\n\n<li>When you set up your bench ready for cutting sheet metal, make sure your bench pin is set almost at eye level \u2013 to help you to cut as straight as possible. It can also help to make sure your elbows are in a fixed comfortable position, making it easier for you to keep a steady hand while working.<\/li>\n\n\n\n<li>Starting the sawing motion can often be the most difficult part. Start with your saw at a slight angle to the sheet metal then adjust to a straight line. This will help you to start the sawing motion without catching the blade in the first instance.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Looking to create a new, exciting piece to add to your collection? Or perhaps you\u2019re being commissioned to make something special and sentimental for a customer\u2019s loved one? Experiment with different styles and techniques using <a href=\"https:\/\/www.cooksongold.com\/Jewellery-Tools\/\">jewellery tools from Cooksongold<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Piercing, cutting and drilling sheet metal is an integral part of metalsmithing. It may seem daunting at first \u2013 something as simple as cutting a hole in metal sheet can seem like a tall order. However, once you get to know the tools (whatever your budget!) and how to use them, you can start cutting [&hellip;]<\/p>\n","protected":false},"author":4,"featured_media":13637,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[1787],"tags":[113,114,1374,1250,1375,1376,1377,1241,71,30,1378,1256,32,1160,1207,619,620],"class_list":["post-9695","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-sawing-piercing","tag-cookson","tag-cooksongold","tag-cut-metal","tag-cutting","tag-cutting-metal","tag-drilling-a-hole","tag-drilling-a-hole-in-metal","tag-drilling-metal","tag-jewellery-making-blog","tag-jewellery-tools","tag-metal-drilling","tag-pendant-motors","tag-pliers","tag-rotary-tool","tag-saw-piercing","tag-sawing","tag-sawing-metal"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\r\n<title>How To Cut Into Metal \u2013 A Guide | The Bench<\/title>\r\n<meta name=\"description\" content=\"Want to learn metalsmithing? Then discover our guide on cutting metal. We have expert tips on how to pierce and drill sheet metal for jewellery making.\" \/>\r\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\r\n<link rel=\"canonical\" href=\"https:\/\/www.cooksongold.com\/blog\/learn\/how-to-cut-into-metal-a-guide\/\" \/>\r\n<meta property=\"og:locale\" content=\"en_GB\" \/>\r\n<meta property=\"og:type\" content=\"article\" \/>\r\n<meta property=\"og:title\" content=\"How To Cut Into Metal \u2013 A Guide | The Bench\" \/>\r\n<meta property=\"og:description\" content=\"Want to learn metalsmithing? Then discover our guide on cutting metal. We have expert tips on how to pierce and drill sheet metal for jewellery making.\" \/>\r\n<meta property=\"og:url\" content=\"https:\/\/www.cooksongold.com\/blog\/learn\/how-to-cut-into-metal-a-guide\/\" \/>\r\n<meta property=\"og:site_name\" content=\"The Bench\" \/>\r\n<meta property=\"article:published_time\" content=\"2019-03-27T10:00:29+00:00\" \/>\r\n<meta property=\"article:modified_time\" content=\"2025-08-26T13:50:48+00:00\" \/>\r\n<meta property=\"og:image\" content=\"https:\/\/www.cooksongold.com\/blog\/wp-content\/uploads\/2019\/03\/AdobeStock_186939572-300x200-1.jpeg\" \/>\r\n\t<meta property=\"og:image:width\" content=\"300\" \/>\r\n\t<meta property=\"og:image:height\" content=\"200\" \/>\r\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\r\n<meta name=\"author\" content=\"Nikesh.Patel@cooksongold.com\" \/>\r\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\r\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Nikesh.Patel@cooksongold.com\" \/>\n\t<meta name=\"twitter:label2\" content=\"Estimated reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"9 minutes\" \/>\r\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"How To Cut Into Metal \u2013 A Guide | The Bench","description":"Want to learn metalsmithing? Then discover our guide on cutting metal. We have expert tips on how to pierce and drill sheet metal for jewellery making.","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/www.cooksongold.com\/blog\/learn\/how-to-cut-into-metal-a-guide\/","og_locale":"en_GB","og_type":"article","og_title":"How To Cut Into Metal \u2013 A Guide | The Bench","og_description":"Want to learn metalsmithing? Then discover our guide on cutting metal. 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