This is a guest project designed by Tansy Wilson. Tansy is a professional jeweller and runs her business from beautiful rural Somerset. She also teaches a jewellery evening class at her local college. Tansy has a BA in 3-D Design and has been in the design industry for 20 years.

You will need:

• 1 x fully annealed soft sterling silver sheet 1.2mm
• 2 x silver scrolls 110
• 2 x silver 5mm pegs and flat disc earring posts

STEP 1

The first crucial step in any design project is to plan your idea on paper first to ensure you have the right shapes and sizes of required material. This step avoids mistakes which can be costly if you cut straight into your silver sheet. I have used a 50mm x 50mm piece of 1.2mm thick sheet enabling me to plan 4 pieces the same size. All measure approximately 34mm x 16mm.

STEP 2

Mark these measurements onto your silver still keeping the protective film on. Use a piercing saw to cut out these 4 pieces. Remember to keep the blade at 90° to the sheet to allow the blade to cut smoothly and for you to keep control of the saw.

STEP 3

You should now have four pieces of silver sheet all the same size. Remove the protective film from one side only of two of these pieces. Using a ball nose or texturing hammer,  place one of these pieces onto a hard flat surface, protective film side down and hammer across the exposed side of sheet to reveal an evenly textured pattern. Repeat this for the other piece.

STEP 4

When both pieces are textured, using double sided sticky tape, stick one textured piece to a non textured piece ensuring that you leave the non textured piece on the top, so you can easily draw onto the protective film. Also ensure that the two pieces are aligned as closely as possible.

STEP 5

Again using the piercing saw, cut your shapes out. You will now be cutting through two sheets of metal at exactly the same time. Try and use as fine a piercing saw blade as possible at this stage. This is because the thickness of the blade will not remove too much silver when cutting, meaning that your opposite pieces will fit together as closely as possible.

STEP 6

When you have finished piercing out your shapes, pull the stuck pieces apart and remove all the protective film. You will now have positive and negative shapes that are textured and smooth. Place the best fitting opposite pieces together so you have a contrasting texture next to a smooth one.

STEP 7

When happy with your combination, place onto a piece of emery paper and rub all of the backs only of the shapes to remove any grease and then place face down onto a soldering block. Paint flux and place tiny squares (paillons) of hard silver solder along the joins of all the pieces. Soldering on the back means that solder will not run onto the textured fronts of your pieces. Heat slowly so the flux doesn’t bubble and continue heating so the solder melts and runs along the joins. Place in a mild pickle and wash.

STEP 8

When your pieces are clean, remove any blobs of solder from the back with a file and emery paper so it becomes a nice smooth flat surface again. Now you can draw a final shape onto each earring. Again plan this on paper before hand so you don’t make any mistakes when marking onto the silver.

STEP 9

File your earrings into their final shape. If you are removing a lot of material, it is advisable to cut excess away using the piercing saw. When you are happy with the final shape, polish both sides of each earring, ensuring you do not remove too much of the texture.

STEP 10

When all clean and polished, I have bent each earring over a former to add some shape. You will probably be able to bend your shape by hand but if not use a plastic ended hammer so you do not mark the surface of the earrings. Finally solder an earring post onto the back of each earring using easy solder. This enables you to solder the post on without melting any of the previously soldered joins. Pickle and rinse and polish up with a silver cloth.

If we haven’t convinced you yet, check out the details about this offer here!  And the best part is yet to come: the offer ends on Monday, the 1st of November 2010 at midnight!!  For the rest of this month you don’t have to worry about finding a deal on sterling silver sheet, it’s right here for you!